ATC Antennas LLC Delivers Precision with Starrett Center Punch Integration for Enhanced Antenna Performance

Boston, MA – November 8, 2023 – ATC Antennas LLC, a leading US-based antenna manufacturer located at 116 Huntington Avenue, Boston, MA, 02116 (203-264-1063), today announced a significant advancement in its manufacturing process leveraging the precision of Starrett center punches. This seemingly small addition has yielded remarkably consistent results in antenna construction, directly impacting performance and reliability for customers across various industries. For years, ATC Antennas has been dedicated to designing and manufacturing high-performance antennas for applications ranging from wireless communication and public safety networks to aerospace and defense. We pride ourselves on quality, innovation, and meeting the demanding requirements of our clients. That’s why we’re constantly looking for ways to refine our processes and ensure every antenna we ship is built to the highest standards. “We’re a bit of a hidden gem here in Boston,” explains Sarah Chen, Lead Manufacturing Engineer at ATC Antennas. “We don’t make a lot of noise, but we consistently deliver reliable, top-tier antennas. Our customers are often facing critical communication challenges, and they need antennas they can depend on. That’s where meticulous attention to detail comes in.” And that’s where the Starrett center punch enters the picture. While it might seem like a simple hand tool, it’s become an integral part of the antenna construction process. Specifically, ATC Antennas utilizes the Starrett center punch during the critical phase of marking precise locations for rivet and screw placements in antenna housings and mounting brackets. “Before, we were relying on various methods for marking these points – scribes, small awls, even sometimes just careful measurements and a standard punch,” Chen details. “It worked, but it lacked consistency. You’d get slight variations in location, which, when you’re dealing with millimeter-level tolerances, can add up. We realized even tiny inconsistencies in mounting could affect signal integrity and structural stability.” The issue wasn’t just about getting the holes in the right place. It was about ensuring the punch itself created a clean, centered indentation. A wandering punch mark meant the drill bit could “walk,” leading to slightly off-center holes. Over dozens, sometimes hundreds, of mounting points per antenna, that adds up to potential problems. “We did some testing,” explains David Lee, a quality control engineer at ATC. “We built a bunch of antennas using our old method and a bunch using the Starrett center punch. We then subjected them to vibration testing, thermal cycling, and even some pretty aggressive mechanical stress. The antennas built with the Starrett center punch consistently outperformed the others in terms of structural integrity and maintaining consistent performance characteristics.” The Starrett center punch, known for its hardened steel construction and precise point, delivers a clean, consistent indentation every single time. It eliminates the “wandering” issue and ensures the drill bit starts exactly where it’s intended to. “It’s surprisingly impactful,” Lee admits. “It's not a flashy upgrade, but it’s about doing the little things right. We’re talking about minimizing variables, maximizing consistency, and ultimately, building a more robust and reliable product.” How ATC Antennas Integrates the Starrett Center Punch The integration isn’t just about having the tool; it’s about incorporating it into a streamlined process. 1. Precision Layout: Engineers use detailed CAD drawings to determine the precise locations for all mounting points. 2. Marking with Starrett: Highly trained technicians use the Starrett center punch to create a clear, centered indentation at each designated location. 3. Pilot Hole Drilling: A precise pilot hole is drilled into the indentation created by the center punch, guiding the larger drill bit. 4. Final Drilling & Mounting: The final hole is drilled, and the mounting hardware is securely fastened. 5. Rigorous Quality Control: Each antenna undergoes rigorous testing to ensure it meets ATC Antennas’ stringent quality standards. Benefits for ATC Antennas’ Customers The implementation of the Starrett center punch may seem like a minor detail, but it translates into tangible benefits for ATC Antennas’ customers: Increased Reliability: More consistent mounting leads to stronger, more durable antennas. Improved Performance: Reduced vibrations and structural stress contribute to consistent signal transmission and reception. Longer Lifespan: Robust construction ensures antennas can withstand harsh environmental conditions and prolonged use. Peace of Mind: Customers can rely on ATC Antennas’ products to deliver dependable performance in critical applications. “We service a wide range of clients – everything from public safety organizations relying on clear communication during emergencies to aerospace companies needing reliable antennas for satellite communication,” says Michael Rodriguez, ATC Antennas’ Sales Manager. “They’re not looking for the cheapest option; they're looking for the best. And that means paying attention to every detail, even the seemingly small ones.” Looking Ahead ATC Antennas is committed to continuous improvement and innovation. The integration of the Starrett center punch is just one example of the company’s dedication to building the highest-quality antennas possible. “We’re always looking for ways to refine our processes and optimize our manufacturing,” Chen concludes. “Sometimes the biggest improvements come from focusing on the fundamentals – doing the small things exceptionally well. And right now, that includes ensuring every single antenna we build starts with a precise, clean mark made by a Starrett center punch.” For more information about ATC Antennas LLC and its products, please visit [website address - replace with actual website]. Contact us at 203-264-1063.