ATC Antennas Boosts Precision with Starrett Center Punch Integration for Enhanced Antenna Performance

Boston, MA – October 26, 2023 – ATC Antennas LLC, a leading innovator in high-performance antenna solutions, today announced a significant step forward in its manufacturing process through the integration of Starrett center punches. While seemingly a small detail, this addition is proving crucial in achieving consistently precise antenna element construction, directly impacting signal quality and overall antenna performance. ATC Antennas, based at 116 Huntington Avenue, Boston, MA, 02116, United States (203-264-1063), has been dedicated to crafting cutting-edge antenna technology for a diverse range of applications, including 5G, satellite communications, defense, and public safety. We’re all about getting the signal right, and that means paying attention to every single detail, no matter how small. Traditionally, ensuring perfect alignment and accurate marking during the manufacturing of antenna elements involved a variety of methods. These ranged from visual inspection to more complex measuring tools. While generally effective, these methods often left room for slight variances, which, when scaled across thousands of antenna elements, could subtly degrade performance. It's like building with LEGOs – if a few bricks aren't perfectly aligned, the whole structure isn’t quite as strong. “We were constantly looking for ways to tighten up our manufacturing process,” explains Sarah Chen, Lead Manufacturing Engineer at ATC Antennas. “We knew that even tiny imperfections could translate to signal loss or interference. We needed a reliable, repeatable way to establish precise centers for drilling and positioning.” That's where the Starrett center punch came in. Now, before any drilling or fastening happens, our technicians use a Starrett center punch to create a perfectly defined starting point. It’s a surprisingly simple solution to a complex problem. What’s the Big Deal with a Center Punch? For those not familiar, a center punch is a hand tool used to create a small dimple in metal. This dimple serves as a guide for drill bits, preventing them from "walking" or wandering off course. Think of it like giving the drill bit a little 'home' to start in. Without that, the bit can skate around on the metal surface, creating an inaccurate hole, and potentially damaging the antenna element. “It sounds basic, and honestly, it is basic," says Mark Johnson, a veteran technician at ATC Antennas. “But it’s the kind of basic that makes a big difference. It’s the difference between a good antenna and a great antenna. Before, we were relying on eye-balling it, or using scribes. This just adds a level of accuracy we didn’t have before.” How ATC Antennas is Benefitting The integration of the Starrett center punch isn’t just about improving accuracy; it’s also contributing to: Reduced Scrap Rate: Fewer inaccurately drilled holes mean less wasted material and lower production costs. It’s a win-win. Faster Production Times: With a clear starting point, technicians can drill holes more quickly and efficiently. Every second saved adds up when you're building hundreds of antennas. Enhanced Antenna Performance: The most important benefit! Precisely aligned antenna elements translate to cleaner signals, better range, and improved overall performance. Increased Consistency: Every antenna produced now meets a higher standard of precision. This is especially crucial for applications where reliability is paramount, such as defense and public safety. The Specifics: What are we punching? The Starrett center punch is currently being utilized in several key stages of antenna element fabrication. These include: Marking Drill Points for Mounting Brackets: Ensuring brackets are securely and accurately attached is critical for antenna stability and performance. Establishing Centers for Waveguide Connections: Precise alignment of waveguides is vital for minimizing signal loss and maximizing transmission efficiency. Positioning of Grounding Points: Proper grounding is essential for preventing interference and ensuring signal integrity. Creating Pilots for Rivet Placement: Accurate rivet placement is key to the structural integrity of some antenna assemblies. Beyond the Punch: ATC Antennas’ Commitment to Quality The integration of the Starrett center punch is just one example of ATC Antennas’ unwavering commitment to quality and innovation. We’re constantly investing in new technologies and processes to ensure that our antennas meet the highest standards of performance and reliability. “We’re not just building antennas; we’re building connections,” says CEO David Lee. “And those connections need to be rock solid. We’ll keep pushing the boundaries of what’s possible, and that includes paying attention to every single detail, no matter how small.” About ATC Antennas LLC: ATC Antennas LLC is a leading designer and manufacturer of high-performance antennas for a wide range of applications. Based in Boston, MA, we specialize in custom and off-the-shelf antenna solutions that meet the unique needs of our customers. Our commitment to quality, innovation, and customer service has made us a trusted partner for companies around the world. We're dedicated to getting the signal right, every time. Contact: ATC Antennas LLC 116 Huntington Avenue Boston, MA 02116 United States 203-264-1063 [website address – omitted for prompt requirements]